Quick Tips for Specifying Thermally Fused Laminate (TFL)

1. Understand Application Needs:
TFL is highly durable and designed for a variety of interior applications, particularly in high-traffic areas such as kitchens, offices, retail environments, and commercial spaces. Its scratch and impact resistance make it ideal for surfaces that are used frequently. Be sure to evaluate the specific demands of your project to ensure TFL’s durability aligns with your design goals.

2. Select the Right Core:
TFL is available with different core materials such as particleboard, MDF (medium-density fiberboard), and plywood. Each option offers distinct advantages:

• Particleboard is economical and lightweight, suitable for most interior applications.
• MDF offers a smoother surface and better stability for precise finishing.
• Plywood is ideal for applications requiring enhanced strength, stability, or exposure to moisture, making it suitable for heavier-duty or moisture-prone environments.

Carefully assess the environment where the TFL will be used to select the right core for maximum performance and durability.

3. Choose a Texture:
TFL is available in a wide range of finishes, from matte to high gloss and Embossed in Register (EIR) woodgrains. These textures can mimic natural materials like wood or stone, or offer contemporary smooth finishes that add depth and character to your design. Selecting the right texture enhances the aesthetic appeal while aligning with the overall design intent. Consider whether a matte woodgrain finish or a reflective gloss surface better complements your project.

4. Check for Color Matching:
When specifying TFL, ensure that all components, including panels, edge banding, and High Pressure Laminate (HPL), match seamlessly. For cohesive designs, you may also want to look into coordinating with 3D laminates or mouldings. Proper color matching ensures uniformity across surfaces and eliminates visual discrepancies in your design.

5. Consider Sustainability:
Sustainability is an increasingly important factor in modern design. Specify TFL products that use recycled or low-emission cores (such as No Added Formaldehyde (NAF) options) to support eco-friendly building practices. Look for TFL with sustainable certifications to ensure your project aligns with environmental standards.
Find out about STEVENSWOOD Sustainability

6. Request Samples:
Ordering samples is a critical step in the specification process. Samples allow you to evaluate how the color, texture, and finish will look in the actual space under different lighting conditions. Seeing the material firsthand ensures it aligns with your design vision before finalizing your order. Order your free STEVENSWOOD Samples

7. Know the Lead Times:
TFL panels can vary in availability, especially when specifying custom colors or textures. Check with your supplier to confirm lead times for the materials you need. By planning ahead, you can avoid delays in your project timeline and ensure timely delivery of all components.

8. Use for Vertical Applications:
TFL is an excellent choice for vertical applications such as wall panels, cabinetry, and shelving. Its easy-to-clean surface and resistance to scratches make it ideal for these areas. TFL provides both functionality and style, making it a go-to material for modern interior design.

9. Verify Impact Resistance:
If your project includes high-traffic or heavy-use areas (such as commercial offices or retail spaces), select TFL with enhanced impact resistance. This ensures the surface can withstand frequent contact and maintain its appearance over time, reducing the need for repairs or replacements.
Products such as Dura-lam produced using a high-performance resin system combined with state-of-the-art lamination provides a TFL that can be laminated to Plywood, Particleboard and MDF. It creates a panel with higher impact rating than High Pressure Laminate.
Find out more about Dura-lam

10. Collaborate with Fabricators:
Successful TFL installations depend on the skill and precision of your fabricator. Collaborate closely with your fabricator to ensure they are aware of any specific requirements for cutting, edging, and installing TFL panels. This will help maintain the integrity of the material and ensure a high-quality, finished product.

By following these quick tips, you can maximize the performance, aesthetic, and longevity of TFL in your project, ensuring a successful and visually stunning outcome.